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Integrated Turnaround Intelligence Platform

SYORTRACK unifies planning, execution, analytics, and AI-driven intelligence into a single control platform for complex turnarounds and shutdowns. Make faster, smarter decisions across schedule, cost, resources, and risk.

TA Health Index
Critical Path Forecast
Cost & Time Trade-offs
AI Risk Signals
Manpower Optimization
What-if Scenarios

Built for Turnaround & Shutdown Excellence

โš ๏ธ Critical Path Recovery

Issue: Unit-3 exchanger replacement trending +1.6 days.

Action: Add night shift welding crew (12 resources).

Impact: Recover 1.2 days | +โ‚น18L cost.

Confidence: 87% Impact: High

๐Ÿ‘ท Manpower Rebalancing

Issue: Peak congestion expected Day 18โ€“20.

Action: Shift scaffolding crew from Unit-1.

Impact: Reduce idle time by 14%.

Confidence: 78% Impact: Medium

๐Ÿ’ฐ Cost Risk Alert

Issue: Mechanical productivity below baseline.

Action: Approve incentive-based acceleration.

Impact: Contain EAC within +2%.

Confidence: 72% Impact: Medium

โš ๏ธ Emerging Risk

Issue: Valve delivery delay probability 65%.

Action: Expedite shipment or resequence tasks.

Impact: Avoid 2-day start-up delay.

Confidence: 91% Impact: Critical

Industries

Oil & Gas Refineries
Petrochemical Plants
Power & Utilities
Mining & Metals

Turnaround (TA) Planning & Control

SYORTRACK provides an integrated Turnaround Management environment covering scope freeze, detailed planning, execution control, and post-TA analytics. Built for refineries, petrochemical plants, power stations, and heavy industry.

TA Scope & Work Packs

Manage equipment-level scope, work packs, permits, and priorities with full traceability from scope freeze to close-out.

Logic-Driven Scheduling

Integrated CPM schedules with constraints, access windows, and tie-ins across units and disciplines.

Resource & Craft Optimization

Analyze manpower loading, craft availability, shifts, and productivity to avoid peak congestion and idle time.

Risk-Based TA Execution

Risk registers linked to schedule and cost, enabling proactive mitigation and scenario-based decision making.

TA Control Room Dashboard

TA Countdown & Milestones
Critical Path Drift
Daily Progress vs Plan
Manpower & Craft Load
Cost Forecast at Completion
High-Risk Activities

TA Lifecycle Coverage

Pre-TA

Scope definition, risk analysis, scenario planning, readiness reviews.

TA Execution

Daily tracking, contractor coordination, deviation management.

Start-up

System handover, punch list closure, and safe return to service.

Post-TA Analytics

Lessons learned, performance benchmarking, and data-driven improvement.

Platform Architecture

End-to-end architecture showing how SYORTRACK integrates MS SQL data, Grafana analytics, and AI intelligence into a unified turnaround control platform.

SYORTRACK Integrated Turnaround Intelligence Architecture

Turnaround Intelligence

SYORTRACK Intelligence continuously analyzes turnaround data to predict outcomes, highlight emerging risks, and recommend corrective actions before impact occurs.

Predictive Schedule Intelligence

Forecast completion dates, critical path drift, and probability of delay.

Cost & EAC Prediction

AI-driven forecasts using progress, productivity, and trend analysis.

Risk Signal Detection

Early-warning indicators derived from schedule, field progress, and history.

What-if Scenario Engine

Simulate acceleration, resequencing, and resource trade-offs instantly.

Executive TA Intelligence Dashboard

Board-level, outcome-focused intelligence view for leadership to assess exposure, confidence, and required interventions.

TA Confidence Score
Forecast Start-up Date
Delay Probability (%)
Cost Exposure
Top Executive Risks
Required Decisions

TA Manager Dashboard

Single-pane-of-glass view designed for the Turnaround Manager to control schedule, cost, risk, and execution decisions in real time.

Overall TA Status
๐ŸŸข On Track
Days Remaining
42 Days
Critical Path Exposure
+1.8 Days
Cost Forecast (EAC)
โ‚น 1,245 Cr
Manpower Today
3,420 / Peak 3,800
Open High Risks
7

TA Manager Key Decisions

Schedule Recovery

Evaluate acceleration, resequencing, or parallel work strategies.

Manpower Rebalancing

Shift crafts across units to relieve congestion and bottlenecks.

Risk Mitigation

Prioritize mitigation actions linked directly to schedule impact.

Cost Trade-offs

Compare cost vs time scenarios to protect start-up date.

Daily TA Manager Workflow

Morning Status Review
Contractor Alignment
Issue Escalation
Executive Reporting

AI Recommendation Cards

Actionable, AI-driven recommendations designed to support real-time decision-making during turnaround execution. Each card converts insight into a clear, auditable action.

โš ๏ธ Critical Path Recovery

Issue: Unit-3 exchanger replacement trending +1.6 days.

Action: Add night shift welding crew (12 resources).

Impact: Recover 1.2 days | +โ‚น18L cost.

Confidence: 87% Impact: High

๐Ÿ‘ท Manpower Rebalancing

Issue: Peak congestion expected Day 18โ€“20.

Action: Shift scaffolding crew from Unit-1.

Impact: Reduce idle time by 14%.

Confidence: 78% Impact: Medium

๐Ÿ’ฐ Cost Risk Alert

Issue: Mechanical productivity below baseline.

Action: Approve incentive-based acceleration.

Impact: Contain EAC within +2%.

Confidence: 72% Impact: Medium

โš ๏ธ Emerging Risk

Issue: Valve delivery delay probability 65%.

Action: Expedite shipment or resequence tasks.

Impact: Avoid 2-day start-up delay.

Confidence: 91% Impact: Critical

TA Confidence Score

The TA Confidence Score is a composite, AI-driven indicator that expresses the likelihood of achieving the planned start-up date and budget. It provides leadership with a single, defensible metric for decision making.

Schedule Health (35%)

Critical path float, near-critical density, and forecast variance.

Execution Performance (25%)

Daily progress vs plan, productivity trends, earned value.

Resource Stability (20%)

Manpower availability, craft balance, congestion risk.

Risk Exposure (20%)

Open high risks weighted by probability and impact.

How to Use the TA Confidence Score

โ‰ฅ 80: High confidence โ€“ maintain execution strategy
65โ€“79: Medium risk โ€“ proactive intervention required
50โ€“64: High risk โ€“ executive action needed
< 50: Critical โ€“ start-up date at risk

Planning

SYORTRACK Planning provides a structured, logic-driven foundation for complex turnarounds. From scope freeze to detailed scheduling, all planning data is managed in one integrated environment.

Scope Definition

Equipment-level scope, work packs, priorities, and freeze control.

CPM Scheduling

Logic-driven schedules with constraints and access windows.

Resource Planning

Craft-wise manpower planning and peak optimization.

Readiness Reviews

Planning completeness and TA readiness scoring.

Dashboards

Role-based dashboards provide real-time visibility for TA Managers, Planners, Cost Controllers, and Executives.

TA Manager Dashboard
Executive Intelligence Dashboard
Planner Control Dashboard
Cost & Performance Dashboard

Industries

SYORTRACK is designed for asset-intensive industries where turnaround performance directly impacts safety, revenue, and reliability.

Oil & Gas Refineries
Petrochemical Plants
Power & Utilities
Mining & Metals

Request a Demo

Tell us about your turnaround requirements and our team will connect with you.